Safety sight glass, metaglas, safety sightglass, metaglass

Metaglas® Safety Sight Glasses

 
Home

Products

News

Contact Us

Site Map

European Directives

Pressure Equipment Directive 97/23/EC

ATEX Directive 94/9/EC

Glass Safety

Download Adobe Acrobat
Download Adobe Acrobat

ISO Logo
Valid HTML 4.01!
Metaglas® Safety Sightglasses

METAGLAS® sight window products have unmatched strength and integrity & offer the ultimate solution to operator and process safety. These incredibly durable products far exceed the pressure and impact resistance of conventional toughened glass.

METAGLAS<sup>®</sup> safety sight windowMETAGLAS® safety sight glasses are used widely in the food & pharmaceutical industries to prevent glass contamination. They are also very popular in the chemical industry where conventional toughened glass breakage can lead to harmful explosions & leakage that endanger operators and cause expensive production down time.

METAGLAS®products are manufactured & rigorously tested to European & American standards & are supplied complete with material test certificates

Why is Metaglas® so strong?
METAGLAS®is manufactured by melting glass inside a metal ring. This results in fusion of the glass to the metal. On cooling the glass solidifies and the steel ring attempts to contract because of the difference in the linear coefficient of expansion between the glass & the metal.

Manufacturing Process
This produces a uniform compressive stress throughout the glass.

Picture showing uniform compressive stressGlass is incredibly strong under compression.

Consequently the resulting window has a very high resistance to high pressures and mechanical shock and is the most secure sight glass for sight window or visual flow indicators.

METAGLAS® versus Thermally Toughened Glass

With thermally toughened glass such as Toughened Sodalime to DIN 8902 or BS 3463 or Borosilicate to DIN 7080 or BS3463 only the skin is toughened. The skin of the glass is under compression (where glass is strong) and the inner parts of the glass are under stress (where glass is weak). Consequently any surface damage to the skin such as erosion or scratches or any stress caused by uneven bolting of sightports can lead to sudden catastrophic failure.

METAGLAS® is mechanically toughened and the entire cross section is under compression. Consequently any surface damage such as a scratch or erosion is limited to local areas and does not affect the strength and integrity of the glass. Likewise, uneven stresses such as those caused by uneven bolting will not cause METAGLAS® to fail. This is why METAGLAS® has such superior strength to conventional thermally toughened glass.

METAGLAS®
Standards & Approvals
Applications
  • METAGLAS® can replace conventional glass discs in all sight glass applications so it can be easily be retrofitted to improve safety & extend plant life in a wide range of sightglass fittings.
  • In addition, the Metal/Glass construction allows drilling & machining of the Metaglas® disc so it can be used as a combined top flange & sightglass and bolted directly to base flanges and can be machined to fit connectors such as Triclamps & NA-Connect.
Technical Data
  • Metal Ring: Stainless Steel, Hastelloy & others
  • Glass: Borosilicate to DIN7080 or Soda Lime alternative
  • Sizes; Diameters from 15mm to over 300mm
  • Operating Pressure: Up to 1000 Bar depending on material & design
  • Operating Temperature: -30°C to 300°C depending on material
Products
Standard Metaglas® Discs for Sightports and Sight Flow Indicators
  • Direct replacement for conventional glass
  • Sizes from 45mm to 350mm
  • Pressure ratings up to 200 bar
  • Standard materials: duplex stainless steel / borosilicate glass
  • Other materials and sizes available on request

Metaglas® Type 73 for Standard Sightports pdf

Metaglas® Type 76 for Raised Face Flanges pdf

Metaglas® Type 77 for Visual Flow Indicators pdf

Standard Metaglas® discs
Type PM with Metaglas Safety Windows
Metaclamp®
  • Convert any sanitary clamp fitting (such as Tri-Clover/Tri-Clamp or NA-Connect) to a sightport
  • Sizes from 1" to 12"
  • Pressure up to 16 Bar
  • Available with stainless steel light fittings

Metaclamp Sightglasses for Tri-Clamp pdf

Metaclamp Sight glass for NA Connect pdf

Metaclamp®
Flat Faced Flanged
  • Designed to bolt directly onto flat faced flanges
  • No additional cover flange required
  • Sizes from 1" to 8"
  • Available in ANSI and DIN bolt patterns
  • Pressure up to 100 Bar
  • Temperature: -30°C to 300°C
  • Other sizes and designs available

Metaglas® Type 11 Bolt on Flange to DIN 2501 pdf

Metaglas® Type 13 Bolt on Flange to ANSI B16.5 pdf

Flat Faced Flanged
Longitudinal sightglass
  • To replace conventional glass in rectangular and D-Ended sightglass assemblies
  • Dimensions to suit existing sightglass fittings
  • Other sizes and designs available

Metaglas® Elongated Sightglass pdf

Longitudinal sightglass
Custom Designs
  • We are able to offer Metaglas® in a wide selection of custom designs.
  • Typical examples include sanitary, threaded designs, flush mounted ports, exotic alloys and non standard flange patterns.

Please contact us with your application details

Custom Designs
Back to Products Page Back to top

Copyright© 2002 Visilume Ltd
Home | About Us | Products | News | Contact | Email